QA/QC MECHANICAL

Here is a complete, professional QA/QC Course Content (Syllabus) that you can use for your website or training brochure.

I can also tailor it for Mechanical, Civil, Electrical, or Welding if needed.

QA/QC Mechanical Course Content (Full Syllabus)

MODULE 1: Introduction to QA/QC
• What is Quality Assurance (QA)
• What is Quality Control (QC)
• Difference between QA, QC & Inspection
• Roles & Responsibilities of a QA/QC Engineer
• Introduction to Codes, Standards & Specifications

MODULE 2: International Codes & Standards
• ASME Section II, V, VIII & IX
• ASME B31.1 & B31.3 (Piping Codes)
• API Standards (API 650, 620, 1104)
• AWS D1.1
• ISO & ASTM Standards
• Client Specifications & Vendor Documents

MODULE 3: Engineering Drawings
• Types of engineering drawings
• Piping & Equipment Drawings (P&ID, GA, Isometric)
• Welding symbols & NDT symbols
• Understanding material symbols
• Bill of Materials (BOM)

MODULE 4: Welding Technology
• Welding processes (SMAW, GTAW, GMAW, SAW)
• WPS, PQR & WPQ Preparation
• Welding Consumables
• Weld defects and causes
• Visual Welding Inspection (VT)

MODULE 5: Piping & Fabrication
• Pipe materials & classifications
• Pipe fittings, valves & flanges
• Fabrication & erection sequence
• Alignment, fit-up & welding procedures
• Hydrostatic & pneumatic testing
• Pressure testing documentation

MODULE 6: Non-Destructive Testing (NDT)
• Introduction to NDT
• Liquid Penetrant Testing (PT)
• Magnetic Particle Testing (MT)
• Visual Testing (VT)
• Radiographic Testing (RT) – Basics
• Ultrasonic Testing (UT) – Basics
• RTFI (Radiographic Film Interpretation) – Basics

MODULE 7: Inspection & Testing
• Raw Material Inspection
• In-process Inspection
• Final Inspection
• Receiving Inspection
• Welding Inspection Checklist
• Piping Inspection Checklist
• Fit-up & Dimensional Inspection

MODULE 8: Quality Control Documentation
• Inspection Test Plan (ITP)
• Method Statements
• QCP (Quality Control Procedure)
• WPS, PQR, WPQ
• Material Test Certificates (MTC)
• NDT Reports
• Daily Welding Report
• Test Pack Preparation
• NCR (Non-Conformance Report)
• RFI (Request for Inspection)

MODULE 9: Project QA/QC Activities
• Project Execution Flow
• Quality Control at Site
• Calibration of instruments
• Weld Map creation
• Punch list & Clearing
• Third-party & client inspections
• System handover

MODULE 10: Final Documentation & Job Preparation
• Preparing QA/QC Resume
• Practical Interview Questions
• Real Project Documentation Samples
• Soft Skills for QA/QC Engineers
• International job guidance (Gulf, Europe, etc.)

BONUS MODULE (Optional)
• Basic AutoCAD for QA/QC
• Introduction to Primavera/MS Project
• Safety in Welding & Fabrication
• Online Interview Training

OUTPUT OF COURSE
After completing the QA/QC training, students will be able to:
✔ Work as QA/QC Engineer, Inspector, or Coordinator
✔ Read drawings, welding documents & piping diagrams
✔ Prepare ITP, QCP, WPS, NDT reports
✔ Conduct welding & piping inspection
✔ Understand international codes & standards
✔ Handle project quality documentation